Thingiverse
DIY Flashlight Housing. Build List Noted by RyanM283
by Thingiverse
Last crawled date: 3 years, 1 month ago
This is a DIY flashlight housing that will hold the electronics and battery for you flashlight. It is scaled to mate directly to the fan connected to your LED heatsink and LED. Here is a video of my finished product:
https://www.youtube.com/watch?v=U8J-zPceQE8
Other things you'll need
Buck Converter to step down battery to 12v for fan:https://www.amazon.com/Converter-1-25-36V-Step-down-Regulator-Voltage/dp/B074XRYC1M/ref=sr_1_2_sspa?ie=UTF8&qid=1521946510&sr=8-2-spons&keywords=buck+converter&psc=1&smid=A2TKGQERXRZT6A
Step up Module to converter voltage to 34V for LED:https://www.amazon.com/WINGONEER-LM2577-Converter-Adjustable-Regulator/dp/B01M16O7MG/ref=sr_1_13?s=electronics&ie=UTF8&qid=1521946604&sr=1-13&keywords=adjustable+step+up+module
Heatsink and fan combo:https://www.amazon.com/TX-Aluminium-Heatsink-Cooling-degree/dp/B01D1LD68C/ref=sr_1_3?s=hi&ie=UTF8&qid=1521946734&sr=1-3&keywords=led+heatsink
100W LED:https://www.amazon.com/LOHAS-White-Power-Energy-Saving/dp/B00CZ75TWA/ref=pd_bxgy_60_img_2?_encoding=UTF8&pd_rd_i=B00CZ75TWA&pd_rd_r=SW2RK68BF1ZFTTH5XKQ1&pd_rd_w=GexP5&pd_rd_wg=rcjc7&psc=1&refRID=SW2RK68BF1ZFTTH5XKQ1
Some sort of on/off switch. I used one from an old flashlight and handle I had.
Xt60 connector-https://www.amazon.com/10XT-60-Female-Bullet-Connectors-Battery/dp/B01HENCZ7G/ref=sr_1_1?s=hi&ie=UTF8&qid=1521946852&sr=1-1&keywords=xt60+connectors
4s RC battery - I had numerous laying around for my quadrotor-https://www.amazon.com/1300mAh-Battery-Airplane-Skylark-Nighthawk/dp/B013I9T0T6/ref=sr_1_1?s=toys-and-games&ie=UTF8&qid=1521946895&sr=1-1&keywords=4s+1300
Some way to charge the battery if you don't have. This is the one I already had-https://www.amazon.com/Venom-RC-Battery-Balance-Charger/dp/B000QVK1B6/ref=sr_1_1?s=toys-and-games&ie=UTF8&qid=1521946940&sr=1-1&keywords=venom+rc+charger
Voltage display so you don't overdrain your battery:https://www.amazon.com/bayite-Digital-Voltmeter-Display-Motorcycle/dp/B00YALUXH0/ref=sr_1_3?ie=UTF8&qid=1521947055&sr=8-3&keywords=voltage+display
Someone else's DIY with similar setup video:
https://www.youtube.com/watch?v=Nz_LTHJaRVg
https://www.youtube.com/watch?v=U8J-zPceQE8
Other things you'll need
Buck Converter to step down battery to 12v for fan:https://www.amazon.com/Converter-1-25-36V-Step-down-Regulator-Voltage/dp/B074XRYC1M/ref=sr_1_2_sspa?ie=UTF8&qid=1521946510&sr=8-2-spons&keywords=buck+converter&psc=1&smid=A2TKGQERXRZT6A
Step up Module to converter voltage to 34V for LED:https://www.amazon.com/WINGONEER-LM2577-Converter-Adjustable-Regulator/dp/B01M16O7MG/ref=sr_1_13?s=electronics&ie=UTF8&qid=1521946604&sr=1-13&keywords=adjustable+step+up+module
Heatsink and fan combo:https://www.amazon.com/TX-Aluminium-Heatsink-Cooling-degree/dp/B01D1LD68C/ref=sr_1_3?s=hi&ie=UTF8&qid=1521946734&sr=1-3&keywords=led+heatsink
100W LED:https://www.amazon.com/LOHAS-White-Power-Energy-Saving/dp/B00CZ75TWA/ref=pd_bxgy_60_img_2?_encoding=UTF8&pd_rd_i=B00CZ75TWA&pd_rd_r=SW2RK68BF1ZFTTH5XKQ1&pd_rd_w=GexP5&pd_rd_wg=rcjc7&psc=1&refRID=SW2RK68BF1ZFTTH5XKQ1
Some sort of on/off switch. I used one from an old flashlight and handle I had.
Xt60 connector-https://www.amazon.com/10XT-60-Female-Bullet-Connectors-Battery/dp/B01HENCZ7G/ref=sr_1_1?s=hi&ie=UTF8&qid=1521946852&sr=1-1&keywords=xt60+connectors
4s RC battery - I had numerous laying around for my quadrotor-https://www.amazon.com/1300mAh-Battery-Airplane-Skylark-Nighthawk/dp/B013I9T0T6/ref=sr_1_1?s=toys-and-games&ie=UTF8&qid=1521946895&sr=1-1&keywords=4s+1300
Some way to charge the battery if you don't have. This is the one I already had-https://www.amazon.com/Venom-RC-Battery-Balance-Charger/dp/B000QVK1B6/ref=sr_1_1?s=toys-and-games&ie=UTF8&qid=1521946940&sr=1-1&keywords=venom+rc+charger
Voltage display so you don't overdrain your battery:https://www.amazon.com/bayite-Digital-Voltmeter-Display-Motorcycle/dp/B00YALUXH0/ref=sr_1_3?ie=UTF8&qid=1521947055&sr=8-3&keywords=voltage+display
Someone else's DIY with similar setup video:
https://www.youtube.com/watch?v=Nz_LTHJaRVg
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