Thingiverse
3DP linear bearing (recirculating) and DIY linear rail 4.5mm bb (Final version) by Baltojikale
by Thingiverse
Last crawled date: 3 years, 4 months ago
Attention: aluminium profiles not always up to spec thus model (cad fusion 360) should be eddited (added slimmer outer part model for under spec aluminum beam, in my case bought 15x2 m but actually it was 15x1.8mm)
DP linear bearing and DIY linear rail (4.5mm bb) (final version??)
Introduction
Been searching cheap alternative which can be 3d printable (partially) and made from easily acquirable materials from home depo or similar home improvement shops. Main challenge was to innovate linear rail design which could have mounting holes to flat surface. There are few recirculating linear bearing designs on thingiverse or other depositories. Most of them designed to be used with 3dp rails or V or T aluminum profiles. T or V slot aluminum profiles ware out of question as their not that accessible locally. Thus simple profiles were used to produce linear rail. For linear bearing prototype was made with 3mm steel ball bearings. Updated versions include 6mm airsoft bullet bb's and 4.5mm pneumatic gun bullet bb's. All mentioned bb's are also available and common sizes used for real bearings. One could try to find bbs in local stores which specializes in bearings for machinery, airsoft/gun/hunting equipment shop (pneumatic bullets).
BB
Main difference between real bb from steel bullets bb is the bb precision and price. Bullets precision usually two decimals places while real bb can be 3 and more (for example 6.00mm and real bb 6.0000mm). From price point difference is substantial: 4.5mm pneumatic steel bullet bbs 1500 bb/pack - 7euros ; 4.5000mm real ball bearings 100 bb/pack -3euros (local prices, internet/online prices can be lower but tendency is same). Plastic bb if available are very cheap.
Design
Linear rail
Rail was produced from rectangular 15x2 mm aluminum beam and from 10x10 mm aluminum square tube (10x10+15x2mm). Two pieces were center drilled and riveted to acquire shape which can provide rolling surface for BB’s. Making rail involves printing alignment jig (or jigs). For hole drilling best to use calipers and pointy punch to mark drilling holes.
Linear bearing
Design was improved upon few iterations. Design required to incorporate tensioning mechanics towards linear rail. Thus bearing is made up from 3 printable parts (hardware not accounted). Size is kept as small as possible but also leaving some thick zones for sturdiness. Left opening to manually access bb grooves/tracks. Sometimes some derby are left after printing thus openings allow to clean them with pointy files. "Outer" parts have designed holes for lubrication. Because bb grooves are open, grease(or oil) can reach all 4 tracks in linear bearing. For grease, personally I used petroleum gel (vaseline for machinery, at least that what was written on gel tube).
Contact points
This rail and bearing design incorporates at least 6 points of contact between rail and BB. At contact points were BB meats plastic round shape was changed to square or rounded square to minimize friction as round object cannot run in round groove as linear velocities at different points of spherical bb aren't the same as overall bb movement linear speed.
Printing
Used Pla with 25-35% infill, for dimensional accuracy printed outer walls first and very slowly (~10mm/s) 0.4mm nozzle. Printer slicing profile should be calibrated, at least for inner holes. For my set up I scale up models by 0.5% to compensate for part shrinking. Used 4.5 mm BB thus model has incorporated 4.8 mm diameter BB guide grooves.
Tensioning system
Current model has incorporated 10 degree tapered surface which also acts as tensioning mechanism when two meeting parts are bolted together. Parts during bolting slides one against other thus tensioning force are created at 10 degree angle which allows small (0.5mm) adjustment towards linear rail center. "Inner" parts have oval shaped holes thus M3 screws have space for sideways movement.
Why 4.5mm???
3mm version works the best. Smallest linear carriage most smooth performance. Due to small size sometimes is hard to get good bb groove as tolerances are small thus printer should be calibrated well. 3mm bb dont have any alternative(no airsoft/gun application or at least i dont know any at this moment) , thus only genuine ones can be used. Genuine bb price starts 1~2e per 100bb/pack. One linear bearing takes up about ~120bb.
6mm version is best for bb source because one can use airsoft steel or plastic bullets and genuine bb. Plastic bullets slide most quietly and are very cheap (5000bb/pack -7e). Steel bb either for airsoft or genuine ones are costly. Drawbacks are that printed bearing is quite big, thus longer printing time but its easier to clean up (stringing or similar 3dp artifacts).
Need wider linear rail as aluminum strip should be at least 6mm wider than aluminum square tube, thus first size starts at 15x15+25x2mm
4.5mm very cheap alternatives for genuine bb's with various surface finishes (1500bb/pack -7e). Size vise linear bearing isn't much bigger than 3mm version. can be made to fit 10x10+15x2 mm linear rail. Size vise easy to print and clean up. Many options for bb's.
Aluminium vs anodized aluminum
anodized aluminum should be used with steel bb as steel is much harder than aluminum thus protective coat should prolong work time of rail, as steel bb can grind in to aluminum. for 4.5mm version one can use copper coated lead core or plastic bbs. Copper and lead are quite soft metals, thus aluminum should not wear that much.
3mm versionhttps://www.thingiverse.com/thing:4671314
6mm versionhttps://www.thingiverse.com/thing:4672409
Short demonstrationhttps://youtu.be/ryh3pSujLEY
Further development
Application in cnc project. Currently working on test model of corexy laser cnc. Still testing.
DP linear bearing and DIY linear rail (4.5mm bb) (final version??)
Introduction
Been searching cheap alternative which can be 3d printable (partially) and made from easily acquirable materials from home depo or similar home improvement shops. Main challenge was to innovate linear rail design which could have mounting holes to flat surface. There are few recirculating linear bearing designs on thingiverse or other depositories. Most of them designed to be used with 3dp rails or V or T aluminum profiles. T or V slot aluminum profiles ware out of question as their not that accessible locally. Thus simple profiles were used to produce linear rail. For linear bearing prototype was made with 3mm steel ball bearings. Updated versions include 6mm airsoft bullet bb's and 4.5mm pneumatic gun bullet bb's. All mentioned bb's are also available and common sizes used for real bearings. One could try to find bbs in local stores which specializes in bearings for machinery, airsoft/gun/hunting equipment shop (pneumatic bullets).
BB
Main difference between real bb from steel bullets bb is the bb precision and price. Bullets precision usually two decimals places while real bb can be 3 and more (for example 6.00mm and real bb 6.0000mm). From price point difference is substantial: 4.5mm pneumatic steel bullet bbs 1500 bb/pack - 7euros ; 4.5000mm real ball bearings 100 bb/pack -3euros (local prices, internet/online prices can be lower but tendency is same). Plastic bb if available are very cheap.
Design
Linear rail
Rail was produced from rectangular 15x2 mm aluminum beam and from 10x10 mm aluminum square tube (10x10+15x2mm). Two pieces were center drilled and riveted to acquire shape which can provide rolling surface for BB’s. Making rail involves printing alignment jig (or jigs). For hole drilling best to use calipers and pointy punch to mark drilling holes.
Linear bearing
Design was improved upon few iterations. Design required to incorporate tensioning mechanics towards linear rail. Thus bearing is made up from 3 printable parts (hardware not accounted). Size is kept as small as possible but also leaving some thick zones for sturdiness. Left opening to manually access bb grooves/tracks. Sometimes some derby are left after printing thus openings allow to clean them with pointy files. "Outer" parts have designed holes for lubrication. Because bb grooves are open, grease(or oil) can reach all 4 tracks in linear bearing. For grease, personally I used petroleum gel (vaseline for machinery, at least that what was written on gel tube).
Contact points
This rail and bearing design incorporates at least 6 points of contact between rail and BB. At contact points were BB meats plastic round shape was changed to square or rounded square to minimize friction as round object cannot run in round groove as linear velocities at different points of spherical bb aren't the same as overall bb movement linear speed.
Printing
Used Pla with 25-35% infill, for dimensional accuracy printed outer walls first and very slowly (~10mm/s) 0.4mm nozzle. Printer slicing profile should be calibrated, at least for inner holes. For my set up I scale up models by 0.5% to compensate for part shrinking. Used 4.5 mm BB thus model has incorporated 4.8 mm diameter BB guide grooves.
Tensioning system
Current model has incorporated 10 degree tapered surface which also acts as tensioning mechanism when two meeting parts are bolted together. Parts during bolting slides one against other thus tensioning force are created at 10 degree angle which allows small (0.5mm) adjustment towards linear rail center. "Inner" parts have oval shaped holes thus M3 screws have space for sideways movement.
Why 4.5mm???
3mm version works the best. Smallest linear carriage most smooth performance. Due to small size sometimes is hard to get good bb groove as tolerances are small thus printer should be calibrated well. 3mm bb dont have any alternative(no airsoft/gun application or at least i dont know any at this moment) , thus only genuine ones can be used. Genuine bb price starts 1~2e per 100bb/pack. One linear bearing takes up about ~120bb.
6mm version is best for bb source because one can use airsoft steel or plastic bullets and genuine bb. Plastic bullets slide most quietly and are very cheap (5000bb/pack -7e). Steel bb either for airsoft or genuine ones are costly. Drawbacks are that printed bearing is quite big, thus longer printing time but its easier to clean up (stringing or similar 3dp artifacts).
Need wider linear rail as aluminum strip should be at least 6mm wider than aluminum square tube, thus first size starts at 15x15+25x2mm
4.5mm very cheap alternatives for genuine bb's with various surface finishes (1500bb/pack -7e). Size vise linear bearing isn't much bigger than 3mm version. can be made to fit 10x10+15x2 mm linear rail. Size vise easy to print and clean up. Many options for bb's.
Aluminium vs anodized aluminum
anodized aluminum should be used with steel bb as steel is much harder than aluminum thus protective coat should prolong work time of rail, as steel bb can grind in to aluminum. for 4.5mm version one can use copper coated lead core or plastic bbs. Copper and lead are quite soft metals, thus aluminum should not wear that much.
3mm versionhttps://www.thingiverse.com/thing:4671314
6mm versionhttps://www.thingiverse.com/thing:4672409
Short demonstrationhttps://youtu.be/ryh3pSujLEY
Further development
Application in cnc project. Currently working on test model of corexy laser cnc. Still testing.
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...add turbo-smooth to the model in obj file. - finaly ... thank you and i hope model be useful...
3d_ocean
$2
Maya mental ray mib_occlusion material settings
...mental ray mib_occlusion material. no gi, no lights, only final ...
3d_ocean
$2
gae bolg animus
...gae bolg animus 3docean animus bolg fantasy ffxiv final fantasy final fantasy xiv gae gae bolg animus weapon...
3d_ocean
$15
Nokia 635 green
...the 3ds max format includes vray material . the final images of the thumbnails have been created with the...
Bearing
3d_export
$5
Cuddly Toy 3D Model
... children children's bear baby fur play game toys present gift animal soft stuffed
cuddly toy 3d model the96th 72534 3dexport
3d_export
$49
Brown Bear 3D Model
...arctos common predator large north american asia european mammal wild animal animals
brown bear 3d model humster3d 93187 3dexport
3d_export
$45
Cute Cartoon Panda 3D Model
...artoon panda 3d model
3dexport
panda bear toy stuffed animal character textures
cute cartoon panda 3d model soardd 64334 3dexport
3d_export
$5
Bearings 3D Model
...y factory technics technology car auto rotation spare part machine driving metal nickel
bearings 3d model dmitry87 49638 3dexport
3d_export
$20
BEAR KID MAX 2010 3D Model
...rt
bear kid character 3d model botarga huesos rigged cartoon animar
bear kid max 2010 3d model motionmediaworkshop 69875 3dexport
3d_export
$45
4 Bearing Collection 3D Model
...rial thrust spherical radial machinery race cage collection set chain
4 bearing collection 3d model 3dillustration 24788 3dexport
3ddd
$1
papa_bear_loveseat
... the papa bear loveseat. пять вариантов обивки, материалы настроены, текстуры прилагаются. в архиве присутствует файл 3dsmax 2014
3ddd
$1
Cosmo Ice Bear Shelf
... bear
полка ice bear shelf
размеры: 100х160х45 cm.
70 000 polygons, turbosooth iteration = 2
3d_ocean
$6
3D Bear Bottle
...xture in bottle label & cap from .psd file. hdri environment texture. you can change bottle color. buy it and save your time.
3d_export
$39
Silver Bear Brick 3D Model
...ick series daftpunk
silver bear brick 3d model download .c4d .max .obj .fbx .ma .lwo .3ds .3dm .stl visualeffect7 104080 3dexport
4
3d_export
$99
MercedesBenz EClass sedan W210 1996 3D Model
...w210 1996 1997 1998 1999 2000 2001 2002 2003 4door sedan saloon luxury germany mercedesbenz eclass sedan w210 1996...
3d_export
$89
Lamborghini Aventador LP 700 4 US spec 3D Model
... avto car vehicle auto automobile cars 3d model high poly
lamborghini aventador lp 700 4 us spec 3d model creatord 82681 3dexport
3d_export
$99
Iveco Trakker Log Truck 4axis 2012 3D Model
...-axis 2011 2012 2013 2014 truck heavy duty trucks industrial
iveco trakker log truck 4axis 2012 3d model humster3d 59446 3dexport
3d_export
$30
Samsung Galaxy Note 4 Charcoal Black 3D Model
...four phone flagship iphone apple quality blender cycles
samsung galaxy note 4 charcoal black 3d model dragosburian 96596 3dexport
3d_export
$99
Dodge Nitro 2011 3D Model
...jeep liberty family dodge nitro 2011 3d model humster3d 4048 ...
3d_export
$99
Kia Forte Cerato Naza Sedan 2011 3D Model
...kia forte cerato naza sedan 2011 3d model humster3d 4220 ...
3d_export
$15
Slums Building 4 3D Model
... house metal sheets deteriorated makeshift grunge shack shanty town udk
slums building 4 3d model aetherealstudios 81939 3dexport
3d_export
$99
Mazda 6 sedan 2013 3D Model
...third generation mazda 6 sedan 2013 3d model humster3d 6486 ...
3d_export
$99
Mazda 323 Familia 1994 3D Model
...allegro artis protege etude 1994 1995 1996 1997 1998 4-door sedan saloon
mazda 323 familia 1994 3d model humster3d 78115 3dexport
3d_export
$175
3D Models Building collection 4 3D Model
...office apartment balcony store town architecture game ready city
3d models building collection 4 3d model vkmodels 68692 3dexport
Version
3ddd
$1
Chakri Maha Prasat Wrought Iron Entrance Door & Column
...it to 3ds max 2012 - obj (the obj version includes only the geometry, and no material definitions...
3ddd
$1
Valasca Round Table
...valasca round table 3ddd круглый made in max 2013, version for corona and...
3ddd
$1
Bon Bentwood Chair
...bentwood the bon calvi bentwood chair is a refined version of the oak cross back dining chairs that have...
3ddd
$1
Nest Chair by Around The Tree
...by around the tree 3ddd nest , aroundthetree this version of the nest chair can be completely upholstered on...
3ddd
$1
Door Handle
...дверная ручка modern high quality door handle in different version. ...
3ddd
$1
Arabic Carving Ornament 01
...it to 3ds max 2012. - obj (the obj version includes only the geometry, and no material...
3d_ocean
$6
Low Profile Radiator
...hot pipe radiator temperature thermostat warm a low profile version of the...
3d_ocean
$15
tripterygion Rigged
...bright colors the model is fully rigged in max version ...
3d_ocean
$15
Studio HDRi 010
...the actual background. you may use the provided .jpg version that has been filtered with a natural film response...
3d_ocean
$15
Studio HDRi 003
...the actual background. you may use the provided .jpg version that has been filtered with a natural film response...